Another Project – Kindle Case

Well, I installed a monitor on my exercise bicycle and then I built a case for my camera. Now, I decided on another stupid project – something I would be better off buying… but anyway.

You see, I lost my Kindle. It was my 2nd generation model – the one I received for Christmas two years ago. I felt awful. I know that a replacement isn’t that expensive anymore but I hate losing gifts – plus I try to take care of my valued possessions and I felt like an idiot. I do carry my Kindle with me literally everywhere (that’s the idea of having one) and will pull it out and read for a few seconds whenever a spare moment comes up (that’s the idea of having one) – so I suppose it was inevitable that I would misplace it eventually.

So after a week or so of terrible withdrawal symptoms, I gave up and waltzed over to the closest Everything Store and bought one of the little Kindle 4 with special offers. It was only 79 bucks and came with a discount and a gift card so it ended up costing less. I keep all my books organized, categorized, and  backed up with a program called Calibre (very highly recommended if you have an ebook reader) so it was a simple task to load all the books onto my new device.  I already have more books on the damn thing than I can probably read in the rest of my life.

The thing is tiny. It is also very light. I had to think a bit about how to carry it. I had spent a bit of money on a genuine Moleskine cover for my old Kindle. It protected the device well and came with a Moleskine Reporter Notebook attached for quick ideas while I was reading. I didn’t want an attached case for the new Kindle, however. The nice thing is its tiny size and feather weight – it makes it easy to hold. But I needed something to protect it while I was carrying it. I played around with some small sleeve-like things and a tiny plastic box that I lined with foam, but none of these fit the bill.

After thinking about it, I decided to make my own. I wanted something to protect it, maybe disguise it, and something that wasn’t much bigger than the Kindle itself.

So I decided to hollow out a book.

The first step was a stop down at the big main Half-Price Bookstore where I walked down the clearance sections with my Kindle measuring it against the books. I wanted a hardback that was only a half-inch or so bigger than the Kindle. I learned a little bit about bookbinding too. A lot of modern hardcovers are bound with the signatures glued directly to the spines. I didn’t want one like that – I wanted a book with the signatures glued to a flexible piece of cloth or paper that was separate from the spine. I wanted one that looked like this – so I could slice the pages out of the book while keeping the spine intact.

Most importantly, I didn’t want to pay more than one dollar.

I found a used copy of Dancing at the Harvest Moon, by K. C. McKinnon that met these requirements. I apologize to Mr. McKinnon and his fans. I apologize to book fanatics everywhere. It feels sacrilegious to carve up a perfectly good book (even a used one for sale for a buck) to make a portable home for an ereader. Sorry. Get over it. I promise to actually read another copy of the book when I get time. There is even a movie, with Jacqueline Bisset – and I promise I’ll watch it if I get the chance.


On with the slaughter.

Here is the book I chose, and the Kindle. And a razor knife. Oh, the humanity.

The first step is to cut the pages away from the spine and end boards with a razor knife.

Next, I used the knife to divide the pages into three groups, keeping each group glued together as best I could. I helps to cut at the borders of the signatures. The center section is the thickness of the Kindle, with the rest of the pages divided evenly into two groups.

I thinned out some carpenter's glue with water to stick all the pages together.

Next, I soaked each of the three groups of pages in the glue. This was pretty hard - trying to get the glue between all the pages. Then I stacked them up, with plastic between each group so they wouldn't stick together, and weighted them down to dry.

This was the part that didn’t work too well. I thinned the glue too much and it didn’t stick like I wanted it to. Also, anyone that has experience with water-based adhesives will recognize that once the pages are wrapped in plastic and weighted down they will never dry. I had to unwrap them and set them out to dry, which took a long time. I have to think of a better way to do this.

I’m thinking of epoxy resin thinned with alcohol – though that would be a real fire hazard. I’ll work on it.

When you look online, most folks only spread glue on the outside of the pages and then cut down through with a razor knife. I wanted to go a little more serious than that – I wanted to glue the pages together into something like a block of wood and then cut the center section out with a band saw.

I traced the outline of the Kindle on the center section and then cut it out on the bandsaw. One edge is open - the book spine will go there and keep the Kindle from falling out.

Again, here, I didn’t do as good a job as I should. You can see that the paper wrinkled as I was cutting. Plus I was in too much of a hurry and didn’t mark or cut the outline as neatly as I would have liked. It works great, but looks a little ragged. I’ll be more careful next time.

Then I glued the cut out center section to one of the end pieces and then glued both end pieces to the cover boards.

At this point, I spent some time applying extra glue to the sides of the stacks of paper and to the exposed paper. I thought about lining the opening with thin foam, but the paper itself is a pretty good cushion. After I took this picture I peeled away a couple pages until a nice picture of a duck was displayed. I also cut a piece of good quality paper and glued it over the ragged exposed spine – mostly to give it a bit of a neater look and for a bit of reinforcement.

It took a long time to dry. I couldn’t resist messing with it, but any problems could be fixed with a little bit of glue-water mix.

Finished, with the Kindle inside.

Closed, it looks like a perfectly ordinary boring book.

The only thing left is to put a closure onto it. I thought about concealing small magnets in the glued pages, but that’s a bit more complicated that I want to get this time. I need to go to a fabric store and buy some elastic so I can drill a couple holes and install an elastic closure, Moleskine style. I should have done this before I glued the pages to the cover boards, but I didn’t think of it.

I’ll use this for a while, and then, if it works well, I’ll do a second generation – applying what I learned. Hopefully, it will look a bit better and I’ll put in the magnetic closures… that would be cool. Maybe a space for a pen. Maybe a little spot to keep a USB charging cable…

The mind boggles.

Oh, by the way… while I was working on this, I got my old Kindle back. I left it somewhere and the people that found it couldn’t figure out how to get my information off of the Kindle. After about a week they thought of looking in the attached Moleskine Notebook where I had my name, address and phone number. I am very appreciative and thankful they called me and I was able to pick it up. After thinking about it for a while I decided to keep the new, smaller Kindle and let Lee take the old one back to school with him.